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Author Topic: Weird hydraulic system behavior  (Read 1679 times)

JimC

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Weird hydraulic system behavior
« on: October 11, 2024, 11:55:12 am »
OK, this one has us scratching our heads. My plane didn't fly a while, and we found the nitrogen in the accumulator was near zero. No surprise, so we bring it up to 600 psi and go fly.

The next flight I check the hydraulic level in the reservoir and hmmmm...it looks like there's more in there? I must be mistaken.

Three days later, the system is back at zero PSI, so we add nitrogen again and change the schrader valve just in case.

Two flights later - there's definitely more fluid in the reservoir.

A few flight later, the nitrogen is down to zero again, so we top it off - and the next day, there's a sizeable seep (a puddle is something you can't step over) of hydraulic fluid on the floor and the outside of the reservoir is wet. A mechanic moved the flaps with power off during annual before checking the level, so I'm not certain it was full - but there was still fluid in the reservoir after the flaps had been lowered w/ power off. During this whole cycle I have not added any fluid to the reservoir.

So we have nitrogen in the system where the fluid should be, but we can't find out why. Any idea what's likely to be wrong before we replace the accumulator?
« Last Edit: October 11, 2024, 04:44:48 pm by JimC »
500B, B200

Adam Frisch

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Re: Weird hydraulic system behavior
« Reply #1 on: October 13, 2024, 09:12:20 pm »
There used to be an online article, but the links has gone dead. But form author I did find this quote:

"The cylinder must be at the end of stroke before or while you fill." Meaning, you should fill when the flaps are down and handle is in neutral, probably.
Slumming it in the turboprop world - so you don't have to.

JimC

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Re: Weird hydraulic system behavior
« Reply #2 on: October 14, 2024, 10:42:17 am »
Fill the nitrogen or fill the fluid? We definitely filled nitrogen with the flaps up.
500B, B200

Adam Frisch

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Re: Weird hydraulic system behavior
« Reply #3 on: October 16, 2024, 05:17:59 pm »
Nitrogen.
Slumming it in the turboprop world - so you don't have to.

appleseed

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Re: Weird hydraulic system behavior
« Reply #4 on: October 17, 2024, 05:36:42 am »
I had a similar experience. Replaced the O-ring rather than full overhaul. It was old and noticeably square. Been working good for two years.
« Last Edit: October 17, 2024, 05:47:45 am by appleseed »

JimC

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Re: Weird hydraulic system behavior
« Reply #5 on: October 17, 2024, 10:20:37 am »
Which particular o-ring? There are a few.
500B, B200

appleseed

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Re: Weird hydraulic system behavior
« Reply #6 on: October 17, 2024, 12:26:53 pm »
I wasn’t able to attach pics from parts manual, but it’s #72 from figure 2-28

Commander p/n EL8-36-336

I’ve probably got the MS cross somewhere in my records, but you won’t be able to buy just one from a parts warehouse.

Nick at AeroAir has them in stock.

JimC

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Re: Weird hydraulic system behavior
« Reply #7 on: October 17, 2024, 02:27:08 pm »
In case anyone in the future comes along looking for those documents, I've attached them. Thanks to John for digging them up for me.
500B, B200